ChemGrout Grout Plant – CG-500 High Pressure Series

ChemGrout CG-500 High Pressure Series is a skid-mounted high-pressure grout plant featuring 2 × 264 L mixing tanks, an 80 L holding hopper and a positive-displacement double-acting plunger pump. The 3″ × 8″ configuration delivers up to 90 L/min at 1,000 PSI (69 bar) when air powered, while the 2″ × 8″ configuration delivers up to 60 L/min at 2,000 PSI (138 bar). Available in air, hydraulic, electric/hydraulic and diesel/hydraulic configurations, it is designed for applications including soil nails, tiebacks, rock grouting, foundation stabilisation, post-tensioning, slab jacking, underwater foundations, tunnel lining, waterproofing, cable and rock bolts, and well sealing.

ChemGrout CG-500 High Pressure Series

The ChemGrout CG-500HP series are skid mounted, high-pressure grout plants. These units feature two 264 liter mixing tanks, a 80 liter holding hopper and a high-pressure plunger grout pump.

The unique double mix tank design permits continuous pumping as each mix tank alternates feeding the pump. Each mixer is equipped with baffles, bag breakers and variable speed high-efficiency paddles that provide rapid mixing.

The tank outlets are large slide gates that allow viscous grouting materials to flow quickly into the removable holding hopper. The holding hopper is connected directly to a positive displacement, double acting 3X8 plunger pump that delivers up to 90 LPM, 1,000 PSI. The pump is also available with 2X8 plunger kits that offer a higher discharge pressure of 2,000 PSI with a slightly lower flow rate of up to 60 LPM. The plunger pump is designed for simple conversion between the pressure outputs by purchasing plunger group conversion kits. The pump has patented fasteners that dramatically reduce disassembly time for cleaning and maintenance.

Operator controls are centrally located for efficient production.

Shown with optional water batcher.

 

Pump Size Maximum Output Maximum Pressure
2″ × 8″ Air Powered – 60 LPM
Hydraulic Powered – 45 LPM
2,000 PSI (138 Bar)
3″ × 8″ Air Powered – 90 LPM
Hydraulic Powered – 77 LPM
1,000 PSI (69 Bar)
Model Number Description Dimensions Weight
CG500/3X8/A Skid Mounted Air Powered Grout Plant. Requires 250 CFM, 100 PSI. 2.2m L × 0.9m W × 1.5m H 589 kg
CG500/3X8/H Skid Mounted Hydraulic Grout Plant. Requires dual hydraulic circuit: Mixers 8 GPM, 1500 PSI; Pump 16 GPM, 2400 PSI. 2.2m L × 0.9m W × 1.5m H 498 kg
CGPU20/EH3 Power Pack 20 HP Electric/Hydraulic. Requires 3 Phase – Several Voltage Options Available. Varies by voltage Varies
CGPU33/DHES Power Pack Diesel/Hydraulic, 33 HP Kubota Diesel Engine with Electric Start. 1.9m L × 0.9m W × 0.9m H 468 kg

Applications:

Civil Engineering

  • Soil Nails
  • Tiebacks
  • Earth Anchors
  • High-Pressure Rock Grouting

Structural

  • Building Restoration
  • Foundation Stabilization
  • Foundation Raising
  • Soil Compaction Grouting

Construction

  • Post Tensioning
  • Slab Undersealing
  • Slab Jacking
  • Slab Raising

Marine

  • Underwater Foundations
  • Piers
  • Breakwaters
  • Shoreline Foundations

Mining

  • High-Pressure Rock Grouting
  • Tunnel Lining
  • Contact Grouting
  • Waterproofing
  • Cable & Rock Bolts

Utilities

  • Encasements
  • Waterproofing
  • Dam Foundations

Geotechnical

  • Deep Well Casing
  • Monitor Wells
  • Well Sealing & Abandonment
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